Step 1
DIY TUTORIAL:
TRANSIT HR EXT
This guide is for installing the entire Adventure Wagon Interior kit in a 2015-present Transit high-roof, Extended van.
Any additional written build notes below will be the most up-to-date instructions and the video should be used as a baseline.
Installation Tips
Installation can be done over four to six days but can vary significantly based on skill and experience. It helps to have two people for A-frame bracing, track and panel installation.
USE THE SLIDER BELOW TO EXPLORE EACH DAY OF THE BUILD↓
DISASSEMBLY & PREP
STRUCTURAL BASE
Step 2
Ceiling Fan Installation
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Step 3
A-Frame Wall Bracer Installation
The heart of our Interior System is our A-Frame wall bracers and ceiling struts. We have modified how the wall bracers get installed. Please see our additional notes:
- If your ceiling braces (ribs) are not aligned with our centering tool, refer to the video guide below for how to measure and center your ceiling Speed Struts yourself.
- We are no longer using magnets to align the wall bracers. Instead, we use set screws included with your kit.
- If you've used self-tapping set screws to temporarily hold the wall track in place, please remove them once the track is fastened to ensure the L-Track lays flat against the wall bracer.
- Be careful when drilling vertical wall bracer holes that you do not accidentally clip the wiring harness. To avoid this, you can temporarily pull out the electrical harness.
- Do not install your upper wall Thinsulate insulation until after your wiring chase is installed to avoid leaving shavings in the insulation.
Step 4
Ceiling Bracer Installation
The heart of our Interior System is our A-Frame wall bracers and ceiling struts. We have modified how the wall bracers get installed. Please see our additional notes:
- If your ceiling braces (ribs) are not aligned with our centering tool, refer to the video guide below for how to measure and center your ceiling Speed Struts yourself.
- We are no longer using magnets to align the wall bracers. Instead, we use set screws included with your kit.
- If you've used self-tapping set screws to temporarily hold the wall track in place, please remove them once the track is fastened to ensure the L-Track lays flat against the wall bracer.
- Be careful when drilling vertical wall bracer holes that you do not accidentally clip the wiring harness. To avoid this, you can temporarily pull out the electrical harness.
- Do not install your upper wall Thinsulate insulation until after your wiring chase is installed to avoid leaving shavings in the insulation.
Electrical & Insulation
Step 5
Cab Wiring Harness
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Step 6
Electrical Connections
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Step 7
Hushmat Install
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Step 8
Insulation Install
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Step 9
Track & Panel Installation
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Build Your Dream Van,
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Our van configurator walks you through each choice so you can create a layout that fits your lifestyle. Still have questions? Get in touch with our team — we’re happy to help.
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